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  • Helpful application examples for mechanical engineers.

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  • Online application library with a range of ideas for all manufacturing industries.
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No.000126 Simplified Welding Mechanism

Welding mechanism utilizing a cylinder

Welded Steel Stands

Product name Welded Steel Stands- No Hole Type
Part number YSFT100-B100-H300-G80-F80
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

To secure the rigidity of the unit

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Available sizes

■Welded Steel Stands- No Hole Type

Material Surface Treatment
1018 Carbon Steel
Black Oxide
Electroless Nickel Plating
304 Stainless Steel

■Sizes and Dimensions

Plate (Top Plane, Bottom Plane) Overall Height
(50mm increments)
Screw Dia.
(Coarse)
Through Hole Dia.
Length Length Direction
Hole pitch
(1mm Increment)
Width Width Direction
Hole Pitch
(1mm Increment)
Plate Thickness
100 30〜80 100 70〜80 10 100~300
M10 φ11
30〜100 120
30〜130 150
125 30〜100 120 95〜100
150 35〜120 150 95〜120 14 M12 φ14
200 35〜170 200 120〜170

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Accuracy Info

■Accuracy of Welded Steel Stands Type (Hole Position Specifying Type)

Overall Height Tolerance: ±0.1mm

Parallelism of Plates (Top Plane, Bottom Plane) 0.05/100mm

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Plate Heaters

Product name Plate Heaters
Part number MPHKH-100-100-V100-W250
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Suitable for heating the flat shape workpieces.

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Available sizes

■Plate Heaters

No. Name Material
Cover of the Heater 430 Stainless Steel
Mica for Insulation Synthetic Mica
Nickel-chrome Wire Nickel Chrome Ribbon Wire
Lead Wire Nickel Copper Glass Fiber Coated Wire
Tube Glass Fiber

■Specifications

Plate External Shape Voltage
(Single phase) V
Electric Power (W) Electrical Power Density
(W/cm²)
Lead Wire
Length
Length Width Plate Thickness
100 100 4 100・200 250 2.5 1000
150 150 500 2.2
200 50 200 2.0
100 400
250 50 250
300 50 350 2.3

Accuracy Info

■Plate Heaters (with Through Holes), Tolerance of Plate External Shape

Length Tolerance: 0/-2mm

Width Tolerance: 0/-2mm

Plate Thickness Tolerance: ±1mm

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Heat Insulating Board

Product name Heat Insulating Plates - Standard / Heat Resistant Grade
Part number HIPA4H-100-100-10-F80-G80-N6
Features Low thermal conductivity, lightweight, excellent heat retention and temperature insulation
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

It does not conduct heat to other components.

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Available sizes

■Heat Insulating Plates - Standard / Heat Resistant Grade

Grade Color Operating Ambient Temperature
Standard White Room temperature - 220°C
Heat Resistance Gray Room temperature - 500°C

■Sizes

External Shape Number of Holes Hole Type
Plate Thickness Length Width
(Configure in 1mm increments)
3 20~800 20~600 2・4・6 Through Hole,
Counter Bore,
Threaded Inserts
5
10
15

* Selectable Machined Hole Specification will vary with the plate thickness.
Please see the product pages for details.

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IDEA NOTE Simple welding mechanism

A structure in which the workpiece is heat-welded only by plate heaters mounted on the cylinder.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Device capable of welding small size workpieces.
  • Operation steps:
    (1) Horizontal cylinder with a guide advances to clamp a workpiece.
    (2) Vertical cylinder with plate heaters descends.
    (3) The plate heater welds workpieces 1 and 2.
    (4) Vertical cylinder controlled by timer returns to start position.
    (5) Clamp cylinder retracts.

Points for use

  • An automatic mechanism in which the cylinder raises and lowers the heater and retains the workpiece during welding operation.
  • Workpieces are manually inserted and removed by the worker using a dedicated tool (vacuum pad).

Target workpiece

  • Resin case outer dimensions: W40xD40xH6
  • Film sheet outer dimensions: W36xD36xt0.5

Design Specifications

Operating Conditions or Design Requirements

  • Outer dimensions: W350xD250xH325
  • Heat welding cylinder stroke: 74mm
  • Workpiece retention cylinder stroke: 17mm
  • Thrust of heat welding cylinder: 235.5N (from manufacturer's catalog)

Required Performance

  • Heater power: 142W

Selection Criteria for Main Components

  • Plate heater
    • Select the size based on heat requirements to weld workpieces and the dimensions of the workpieces.
  • Cylinder with a guide
    • A cylinder with a guide that can withstand the allowable lateral load of 19N is selected.

Design Evaluation

Verification of main components

  • Verify that the selected heater calorific value and cylinder allowable lateral load are sufficient for this application.
  • Heat quantity required for the heater
    • Mass of heated workpiece: 0.725kg (304 Stainless Steel)
    • Specific heat of heated workpiece: 0.11kcal/kg°C
    • Temperature rise: 230°C (heated until the temperature of the heated workpiece reaches 250°C)
    • Heating time: 0.5 h (idling)
    • Heating time: approx. 5sec (workpiece)
    • The workpiece heating time should be determined through trial and error because it depends on the size, thickness, and material of the workpiece.
    • Efficiency: 0.3
    • Calculation formula: power for heater (kw) = mass of heated workpiece (kg) x specific heat of heated workpiece (kcal/kg°C) x temperature rise (°C)/(860 x heating time (h) x efficiency (η)) = 0.142 kW = 142W
  • Cylinder with guide
    • Weight of parts in moving unit: (0.0975kg + 0.0368kg) x 9.8 = 1.302N
      Calculated value is below the allowable lateral load of the selected cylinder.

Other Design Consideration

  • Welding time is controlled by a timer.
  • A heat insulation material is used to prevent the heat of the heater from being transmitted to the upper and lower moving parts.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
For Price and Days to ship click on Part No.
Quantity
1 Welded Steel Stands YSFT100-B100-H300-G80-F80 1
2 Heaters MPHKH-100-100-V100-W250 1
3 Sensors MSNDS5 1
4 Guide Plate HIPA4H-100-100-10-F80-G80-N6 1
5 Guide Plate HIPA4H-60-52-15-F40-G38-N6 1
6 Air Cylinders With Twin Guides MGCLF12-20 1
7 Flow Rate Control Valves MNSPS6-M5 2
8 Flow Rate Control Valves SPSNL6-1 2
9 Sensors for Air Cylinders MD11L1 2
10 Dowel Pins MSC3-25 2
11 Dowel Pins MSC10-15 2
12 Extra Low Head Cap Screws CBSTS5-8 1
13 Extra Low Head Cap Screws CBSTS5-16 2
14 Socket Head Cap Screws-with Washer SCBS4-20 4
15 Socket Head Cap Screws-with Washer SCBS5-16 2
16 Socket Head Cap Screws-with Washer SCBS5-20 4
17 Socket Head Cap Screws-with Washer SCBS6-20 4
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • For price and shipping date see the Web Order System.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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